Lone Star Aviation Services

Product Categories:

  • GPS - FMS- Display Training Stations
  • DC/AC Line Filtering Products
  • Converters DC/DC
  • Inverters DC/AC
  • LED Lighting Systems, and Dimmers
  • Avionics Fans, Blowers & Accessories
  • Aircraft Ducting - Polyethylene, Silicone, & Neoprene Lines
  • Cables & Harness Connector Products
  • Transportation Cases and Custom Foam Inserts
  • Pressure Switches, Sensors & Parts
  • Chargers

Manufacturing Capabilities:

  • Prototyping
  • 1st Article Development
  • Final Product Assembly & Manufacturing
  • OEM Parts and Components
  • Traceability and certification

Engineering Services:

Lone Star Aviation's engineering department has the expertise and track record to create and develop innovative and cost effective solutions for both our own product line as well as OEM supplied parts to various customers within the aviation community.

We take great pride in the products we manufacture and strive to achieve the highest levels of safety that can be designed into a product or application at minimum cost.

Product Development Services:

  • Product Design and Analysis.
  • Product Prototype Development.
  • Product D0160D Testing.
  • Product Approvals, (PMA), (STC), (TSO).
  • Product Private Labeling.

Private Label Design & Manufacturing:

Lone Star Aviation has the capability to quickly develop a prototype for your review with minimum set-up fees or cost. Our design team can also provide specific custom company logos, artwork, product labeling, custom cases, and cables, for turnkey solutions.

  • Prototype Design and Development.
  • 1st Article provided (30 Days).
  • Custom Logos & Labeling.
  • Custom packaging.
  • All Drawings, Installation Documentations, Provided, (ARO).
  • D0160D Testing Available.
  • PMA, STC, TSO Approvals.

Quality Systems:

Lone Star Aviation offers several different ways in which we can provide quality assurance. Being a PMA factory we understand how important it is to be able to prove quality for any and all parts. That's why we offer services such as-

  • First Articles
  • ASW190 Aerospace First Article Inspection Report
  • 8130-3 First Article
  • 8100-1 Conformity
  • CFC Certificate of Conformance (Included with order)

DER Services:

Lone Star Aviation can provide DER, DAR, services from a certified DER that will provide various services throughout the approval process. See below for services that can be provided.

  • CAD Drawings
  • Drawings -Parts Lists
  • Assembly Procedures
  • Vendor Matrix
  • DO-160D, E, & F Testing with Digital Imagery
  • FAA Project Management
  • Final Approvals
  • FAR part 23.853 burn tests

Lone Star Aviation can provide services from prototyping through full scale manufacturing of the item.

Electronic Parts Manufacture - Other than Aircraft Related:

  • Prototype Design and Development.
  • Custom Logos & Labeling.
  • Custom packaging
  • All Drawings, Installation Documentations, Provided - (ARO).
  • UL ,Testing Available, Fees - (TBD)

Obsolete and Discontinued Parts Service:

Lone Star Aviation provides Aircraft OEM's, parts Suppliers, and distributors alternative sources for obsolete, discontinued or hard to find parts. Lone Star Aviation can supply an alternate source for the following items.

  • Discontinued Parts.
  • Obsolete Parts.
  • Hard To Find Parts.

Lone Star Aviation will reverse engineer, design, test, and create a bill of material for Parts that are no longer available.